Nutraceuticals And Functional Foods

Nutraceuticals can be defined as, "a food (or part of a food) that provides medical or health benefits, including the prevention and/or treatment of a disease.


Our technology supports the extraction of minor and major clinically significant components from agriculture materials or wastes from fruits and vegetables processing plants; a few are carotenoids from vegetables, luteins from green vegetables, lycopene from tomato, catechins from green tea, flavonoids from citrus and fruits processing wastes like apple skin, grape skin and mango peel, bromelain from pine apple, Betalains from beet roots  etc.

a) Carotenoids from vegetables
b) Carotenoids from Crude Palm Oil
c) Luteins from green vegetables
d) lycopene from tomato
e) flavonoids from citrus and fruits processing wastes like apple skin, grape skin and mango peel, bromelain from pine apple,
f) Betalains from beet roots etc.
g) Omega 3 fatty acids from flax seeds.
h) Rice bran nutrients
i) Wheat bran nutrients
j) Grape seed nutrients


The process plants designed and supplied by Clean Green Biosystems for isolating Nutraceuticals involves pre processing (size reduction, filtration, separation) extraction, (separation, purification, isolation), concentration, purification and drying.


The processing shall be done by either Solid-Liquid extraction (SLE) or Liquid-Liquid Extraction (LLE) or integration of both SLE and LLE, depending upon the kind of raw material.


CGBS is engaged in the manufacturer of Nutraceuticals extraction Plants, Solvent Extraction Plant, our advanced technology plant mainly designed for various raw materials. CGBS is engaged in the manufacturer of Nutraceuticals extraction Plants, Solvent Extraction Plant, our advanced technology plant mainly designed for various raw materials.

The Nutraceuticals extraction plant designed and supplied by CGBS will have the following sections

Sections Types
Extraction section Batch, semi continuous and fully continuous.
Manual, semi automatic, fully automatic
Filtration section Batch, semi continuous and fully continuous.
Manual, semi automatic, fully automatic
Distillation and concentration section Batch, semi continuous and fully continuous.
Manual, semi automatic, fully automatic
Drying section Batch, semi continuous and fully continuous.
Manual, semi automatic, fully automatic
Downstream Processing section Batch, semi continuous and fully continuous.
Manual, semi automatic, fully automatic

Extraction System:

Our extractors are of different types., viz., agitated, recirculation, rotary. We select and recommend the extractors as per the process needs. Our extractors are suitable for both hot process (using steam) and cold process (using cryogenic medium). Our extractors are integrated with a unique desolventization system, which ensures the maximum recovery of solvents and safe disposal of spent materials. Our extractors are having bottom opening (both manual and automatic) for the discharge of spent materials.


Our extractors are designed and fabricated as per ASME standard codes. The electrical components in the extractors conform to all international standards. Country specific electrical components are integral part in the supply.


The extraction efficiency of our extractors is 98%.


Our extraction systems are designed in such a way that it gives a high recovery of phytocannabinoids extracts using optimum solvents levels, lesser extraction time and lesser solvent loss (maximum solvent recovery).


Hydrodynamic Extraction (Patented)

Clean Green Biosystems, have developed a hydrodynamic extraction system with which fresh herbal materials can be processed to extract the phytochemicals.


Our patented Hydrodynamic Process produces highly bioavailable phytonutrients from fresh fruits and vegetables.
Our patented Hydrodynamic system also produces nanoemulsion of various phytonutrients from vegetable oils such as Crude Palm Oil, Rice Bran oil, Gingely oil, Mustard oil and other phyto emulsions.


Filtration System:

The filtration system is optional as we already have integrated filter in the extractor itself. We normally supply plate and frame filter press. The numbers of filter plates vary on the basis of the volume of miscella to be filtered. The filter plates can be PP or SS.


For small volume filtration, we supply zero hold up filter press.


Distillation And Concentration System:

We use multiple effect evaporative systems using a LOW TEMPERATURE SHORT CONTACT DISTILLATION PATH. Hence the extracts produced are of having intact phytonutrients with high concentrations of phytochemicals in the extracts. The thermal degradation is completely avoided.


CGBS offers the distillation and concentration system with a unique and proprietary integration of forced circulation evaporation and molecular distillation systems. The number of stages of forced circulation evaporation depend on the volume of miscella to be evaporated. Our LTSCDP is integrated with secondary condensers for maximum recovery of solvents. This is achieved by applying chilled water.


Drying System:

Clean Green Biosystems offer Vacuum tray driers, rotacone driers, ribbon driers of various capacities. We supply suitable vacuum systems for the driers.




Downstream Processing System:

Clean Green Biosystems offer downstream processing systems to produce various fractions of CBD. The down stream processing equipments like column chromatography, ANFD, crystallizer, fractionation columns, washing columns, separating columns, pulverizers, mixers, blenders and rotary evaporators.


Clean Green Biosystems also offer preparatory equipments such as pulverizer, pelletizer, etc.


Clean Green Biosystems also offer, material conveying systems for charging the dry cannabis/hemp material into the extractors (conveyer, load cells, rotary valve etc) and spent material conveying systems.


Our inhouse R&D department develops various extraction technologies and methods for producing highly bioavailable phytonutrients. Our R&D department supports the clients in the development of new process, existing process validation, pilot plant studies etc.

We support our clients with the operation manuals of the supplied plants, SOP’s and maintenance services. Also, we impart training of the technical staffs of our clients during and after the commissioning of the plants.


The specialty of our equipments and Plant and machineries are:

a)All our equipments are made with pharma grade SS materials.

b)We provide Zero bacteria valves.

c)Our piping work conforms to pharma grade.

d)Our plants are always versatile in nature.

e)We provide all electrical items with FLP construction.

f)Our plants are integrated with efficient solvent recovery systems.

g)We provide skid mounted plant and machineries.

h)We also offer cGMP plants.